7165-1646 Automotive Rubber Parts Seal Connectors Terminal Cable Automotive Waterproof Plug

Electrical beam design process

The design process of the wiring beam must be considered in multiple factors so that the wire beam is best integrated into the vehicle architecture. The cable beam is expected to run for about 20 years without changing the connection between the components under the same parameter, so the design process must ensure the quality and reliability of the product. To this end, the design process must consider the quality of the components that constitute the wiring beam and the manufacture of their materials (in product sales or known countries/regions that are known and the prohibited substances that will be prohibited in the next few years).

The design of the cable beam starts with the implementation of the electrical wiring diagram, including all electrical and electronic equipment, and the electrical connection between them. According to their operating requirements, it is determined by electrical research to determine important technologies, such as:

Make sure the diameter of the wire required for the best connection;

The caliber (rated value) of the fuse of the wire;;

Relay caliber;

Decide to use twisted wires instead of single wires to eliminate electromagnetic interference under the appropriate circumstances.

The wiring structure will consider the temperature and humidity limit applied by the area integrated on the vehicle, so:

Wiring components must have a temperature level corresponding to the operating environment;

In the vehicle area that is prone to high humidity, you need to use a seal connector and sealing parts in the metal terminal on each wire;

The choice of wire protection measures will be carried out according to the corrosive potential of the line through the line and the flexible requirements applied by the assembly;

For the best protection, direction and line fixation, the connection will use parts (the protective pads when the wire passes through the metal frame, plastic parts used to fix and form pathways).

Simple instructions：

We have product Catalogue，please contact us on skype，WhatsApp or Email.

If you can't find a product on our website or catalog, We deal with over 10,000 items, our catalog doesn’t cover all products. And we are developing 100+ molds yearly, which means around 10 new products are created in our factory. So don’t go away, just send us your photo or part no, we’ll check for you.