8240-0371 Automobile Connector Terminal Metal Copper Connector Pin

Difficulty of automated wire beam assembly process:

It is difficult to deal with, because the wire as part of the wire beam is a very flexible element and a long length;

Various components that constitute the ending beam: electric wires, terminals, seals, connectors, protection devices, connecting parts, fasteners, etc.;

Ensure multiple operations required for connectivity: simple pressure connection (manual or automatic), dual -line pressure connection (manual or automatic), ultrasonic welding, twisting, and penetrating terminal components into connectors, application protection, etc.;

The diversity of the wire beam produced in a project, many references require different assembly boards (tray);

The wiring architecture of the project development stage changes, involving the rapid modification/adjustment of the operation order and the assembly system;

The changes in after -sales quality events are smaller than the development phase, but it also involves the rapid adaptation of the wiring system.

Electrical beam design process

The design process of the wiring beam must be considered in multiple factors so that the wire beam is best integrated into the vehicle architecture. The cable beam is expected to run for about 20 years without changing the connection between the components under the same parameter, so the design process must ensure the quality and reliability of the product. To this end, the design process must consider the quality of the components that constitute the wiring beam and the manufacture of their materials (in product sales or known countries/regions that are known and the prohibited substances that will be prohibited in the next few years).

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